Experimental Investigation on Performance and Durability of Waste Plastic Modified Bituminous Mixes for Sustainable Pavement Construction
Author
Shailendra Chaubey, Mr. Jitender Sharma
Abstract
The increasing demand for durable road infrastructure, coupled with the growing problem of plastic waste disposal, has necessitated the development of sustainable alternatives in pavement construction. Conventional bituminous pavements are prone to distresses such as rutting, cracking, and moisture damage, particularly under heavy traffic and adverse environmental conditions. At the same time, improper disposal of plastic waste contributes significantly to environmental pollution. This study aims to investigate the potential of waste plastic as a modifier in bituminous mixes to enhance pavement performance while addressing waste management concerns.
An experimental approach was adopted in which waste plastic materials, including Low-Density Polyethylene (LDPE), High-Density Polyethylene (HDPE), and Polyethylene Terephthalate (PET), were processed and incorporated into bitumen using the dry process method. Bituminous mixes were prepared with varying plastic contents of 0%, 2%, 4%, 6%, and 8%. Standard laboratory tests such as penetration, softening point, ductility, Marshall Stability, flow value, Indirect Tensile Strength (ITS), and moisture susceptibility (Tensile Strength Ratio, TSR) were conducted to evaluate performance.
The results indicated a significant improvement in mechanical properties with the addition of plastic. Marshall Stability increased from 9.5 kN to 13.2 kN, ITS improved from 0.75 MPa to 1.05 MPa, and TSR values exceeded 85%, demonstrating enhanced resistance to moisture damage. The optimum plastic content was found to be 6%, beyond which performance slightly decreased due to increased stiffness.
The study concludes that waste plastic modification is an effective and sustainable approach for improving the strength and durability of bituminous pavements while simultaneously reducing environmental pollution.
Keywords
Waste Plastic, Bituminous Mix, Marshall Stability, ITS, Sustainable Pavements, Plastic Roads
Full Text:
References
- Ahmedzade, P., & Yilmaz, M. (2008). Evaluation of polyethylene waste in asphalt concrete. Construction and Building Materials, 22(4), 590–594.
- Asteray, B., et al. (2024). Utilization of HDPE and PET waste in asphalt mixtures. Journal of Materials in Civil Engineering, 36(2), 04023456.
- Cardoso, R., et al. (2023). Waste plastic as a modifier in asphalt mixtures: A review. Construction and Building Materials, 386, 131586.
- Casey, D., McNally, C., Gibney, A., & Gilchrist, M. D. (2008). Development of a recycled polymer modified binder for use in stone mastic asphalt. Waste Management, 28(2), 243–249.
- Fang, C., Yu, R., Zhang, Y., Hu, J., & Fan, L. (2014). Rheological properties of waste plastic modified asphalt. Construction and Building Materials, 52, 22–28.
- Ghodrati, A., et al. (2025). Sustainable incorporation of waste plastics in asphalt pavements. Applied Sciences, 15(14), 8112.
- Hossain, K., et al. (2018). Recycling plastic waste in road construction. Journal of Environmental Engineering, 144(3), 04018001.
- Huang, Y., Bird, R., & Heidrich, O. (2018). A review of the use of recycled solid waste materials in asphalt pavements. Waste Management, 80, 1–10.
- Kalantar, Z. N., Mahrez, A., & Karim, M. R. (2012). Properties of bituminous binder modified with waste plastic. Journal of Hazardous Materials, 233–234, 209–215.
- Mashaan, N., et al. (2025). Sustainable bitumen modification using recycled plastic waste. Applied Sciences, 15(23), 12761.
- Punith, V. S., Veeraragavan, A., & Amirkhanian, S. (2011). Evaluation of reclaimed polyethylene modified asphalt concrete. International Journal of Pavement Engineering, 12(6), 597–607.
- Rahman, M. N., & Wahab, A. F. (2013). Performance evaluation of waste plastic modified asphalt mixtures. International Journal of Engineering Research, 2(6), 108–112.
- Radeef, H., et al. (2022). Moisture susceptibility of modified asphalt mixtures. Case Studies in Construction Materials, 16, e00915.
- Singh, D., et al. (2024). Performance evaluation of plastic waste modified bituminous mixes. Construction and Building Materials, 401, 132987.
- Su, N., Chen, J., & Fang, H. (2009). Reuse of waste plastic in asphalt mixtures. Materials & Design, 30(3), 873–879.
- Vasudevan, R., et al. (2010). Utilization of waste plastics in construction of flexible pavements. Indian Highways, 38(2), 15–26.
- Xu, H., et al. (2021). Plastic waste as a modifier for asphalt mixtures: A review. Polymers, 13(24), 4332.